Caffè Orlando is scaling its roasting operation with IMF roasters that keep beans suspended in hot air inside the drum, limiting metal contact during the roast. The setup is aimed at higher-volume production without drifting from the flavor profile the company wants repeated in the cup.
At its Gravina in Puglia plant, several IMF machines in different sizes cover large runs and smaller productions. The 5,000-square-meter site can produce up to 250,000 kilos a month, and the roasters can handle pre-blended batches built from seven or eight origins. Saved roast profiles also let the team run the same recipe again with little variation.
Pre-blend roasting with seven or eight origins turns a complex blend into a repeatable process for customers across Europe and beyond that expect a familiar cup year-round. Capacity of 250,000 kilos a month makes consistency part of Caffè Orlando's growth plan, not a casualty of scale.
Image Credit: Caffè Orlando
Key Themes Behind This Trend
- Air-suspended Roasting
- Hot-air systems that reduce bean-to-metal contact create room for premium coffee producers to scale output while preserving distinctive flavor characteristics.
- Pre-blend Batch Precision
- Roasting multiple origins together in controlled batches makes complex blends more repeatable, opening space for consistency-led differentiation in specialty and commercial coffee.
- Saved Roast Profiles
- Digital recipe storage supports low-variation production across batch sizes, giving roasters a path to standardized quality in distributed or high-volume operations.
Where This Applies
- Specialty Coffee
- Flavor consistency at scale strengthens the ability of specialty brands to serve broader markets without weakening their premium positioning.
- Food Processing Equipment
- Advanced roasting machinery with automation and thermal control signals growth potential for equipment makers serving artisanal producers moving into industrial capacity.
- Wholesale Beverage Supply
- Reliable large-volume coffee production helps wholesale suppliers meet year-round expectations from cafes, retailers, and hospitality buyers across multiple regions.
