Koenig & Bauer introduced the CutPRO 2.1, a flatbed die-cutter developed for corrugated board processing with a focus on production stability and reliability. The machine can handle sheets up to 1,300 x 2,100mm at speeds of up to 7,000 sheets per hour and supports substrates ranging from solid board to corrugated board.
The CutPRO 2.1 uses Varioplan and Variolever technology to harmonize gripper movements, alongside optimized delivery and non-stop systems designed to reduce machine stops and micro-stops. Additional features include an automatic chain tensioner, improved waste routing, compatibility with existing die-cutting tools and a redesigned HMI intended to simplify training and operation.
For converters, the system aims to deliver steadier throughput and reduce unproductive downtime. Integration with Koenig & Bauer’s myKyana ecosystem also enables real-time production analysis and AI-supported functions designed to help minimize operating errors.
Image Credit: Koenig & Bauer
Key Themes Behind This Trend
- AI-assisted Die-cutting
- Embedded production intelligence and real-time analytics create new pathways for reducing operator error and improving consistency in high-speed converting environments.
- Micro-stop Reduction
- Precision motion control and automated tensioning technologies are reshaping equipment expectations by turning small downtime events into measurable productivity gains.
- Tool-compatible Automation
- Backward compatibility with existing die-cutting tools lowers modernization barriers while enabling manufacturers to adopt advanced automation without full workflow replacement.
Where This Applies
- Corrugated Packaging
- High-throughput flatbed die-cutting supports growing demand for durable, customized packaging formats across e-commerce, retail and industrial supply chains.
- Industrial Printing
- Connected finishing systems expand the role of print production lines by linking post-press automation with performance data and predictive process optimization.
- Packaging Machinery
- Reliability-focused machine design highlights a shift toward equipment platforms that combine mechanical precision, digital interfaces and AI-enabled support functions.
