Hindustan Coca-Cola Beverages (HCCB), Filmtec, and ExxonMobil Signature Polymers collaborated on a 17µm nano cast stretch film designed to reduce plastic use in industrial packaging. The solution replaces HCCB’s conventional 23µm film, reducing thickness by 26% while maintaining containment force, puncture resistance, and wrapping consistency. Filmtec’s nano cast technology can produce films with up to 55 layers, while ExxonMobil’s Exceed resins support the film’s mechanical performance.
The thinner film achieved a stretch ratio above 300%, compared with 200% for the previous film, and reduced material consumption per pallet by an estimated 40%. It also increased pallets wrapped per roll from 32 to 53. For HCCB, this can reduce plastic consumption, roll changes, inventory requirements, and associated packaging costs while maintaining transportation performance.
Image Credit: ExxonMobil Signature Polymers
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What's Driving This Trend
- Downgauged Packaging
- Thinner high-performance films reveal opportunities for manufacturers to reduce material inputs while preserving durability, load stability, and logistics reliability.
- Nano-layer Films
- Advanced multilayer extrusion enables packaging formats with stronger mechanical properties at lower gauges, creating space for lighter and more resource-efficient industrial materials.
- Material-efficient Logistics
- Reduced film consumption per pallet highlights how packaging optimization can lower waste, simplify handling, and improve cost structures across supply chains.
Who This Affects Most
- Industrial Packaging
- High-stretch nano cast films point to new competitive advantages in packaging systems that use less plastic without compromising containment performance.
- Beverage Manufacturing
- Large-volume beverage operations can benefit from downgauged pallet wrapping that decreases plastic use, storage needs, and operational interruptions.
- Polymer Materials
- Specialty resin innovations are expanding the performance limits of lightweight films, supporting more sustainable and cost-effective packaging applications.
