Bracesys Kevlar medical brace is a fracture-immobilisation device developed by Osteoid that replaces traditional plaster casts and off-the-shelf braces with an adjustable framework of segmented units that support bone healing while folding flat like origami. Clinicians can adjust the fit in real time as swelling decreases and anatomy changes, tightening tension points incrementally to match the wearer’s comfort and support needs. The segmented units and connectors allow semi-custom fitting without the lengthy lead times and specialised scanning required by fully custom orthotics.
The framework is fabricated using a hybrid of 3D-printed medical-grade Nylon 12 reinforced at stress points with machined aluminium and stainless steel, while Kevlar tension elements borrow principles from sailing rigging systems to distribute loads precisely. Tensile adjustment is achieved through integrated dials, and the assembled brace for a typical wrist fracture can be wrapped and fitted within minutes rather than hours.
Image Credit: Osteoid Design Team
What Makes This Trend Stand Out
- Foldable Medical Devices
- Leveraging origami-inspired designs, foldable medical devices offer adaptable solutions for patient care, enhancing comfort and customizability.
- Real-time Health Adaptation
- Medical technology with real-time adaptability revolutionizes traditional treatment methods, providing personalized patient care without the need for extensive customization.
- Tensile Technology Integration
- Incorporating tensile technology like sailing rigging principles into healthcare solutions ensures precise load distribution and enhances device functionality.
Sectors Adopting This
- Orthopedic Devices
- The orthopedic industry stands to benefit from advances in adjustable fracture braces that outperform traditional casting and provide dynamic healing support.
- 3D Printing Technology
- Integrating 3D printing with medical applications represents an innovative synergy, producing customizable and adaptive patient care devices rapidly and efficiently.
- Wearable Health Tech
- Wearable technology in healthcare is evolving towards greater adaptability and real-time interaction, offering new levels of patient-specific treatment options.
