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Bendable Bio-Inspired Materials

The HygroShell is a Self-Constructing Timber Building System

The HygroShell research pavilion, a pioneering project that has been launched by the ITECH Master's program and the Cluster of Excellence IntCDC, exemplifies a revolutionary approach to bio-based design. This full-size, long-spanning shell showcases an innovative construction method, utilizing flat-packed components bent on-site. The design draws insights from data on material behavior over time, incorporating a custom computer workflow for accuracy. This includes factors like wood grain direction and moisture content, which are crucial for shaping and structural strength.

The digital workflow employs advanced techniques for gluing high-moisture boards to a plywood layer. Based on predictive curvature analysis, a curved finger joint link is created using a 7-axis robotic milling setup. The project establishes a global parametric design system, showcasing the intersection of data-driven design and advanced fabrication techniques in architectural innovation.

Image Credit: ITECH Research Pavilion
Trend Themes
1. Bio-based Design - A revolutionary approach to design that incorporates bio-inspired materials and data-driven processes, offering opportunities for sustainable and innovative solutions in various industries.
2. Digital Workflow - An advanced technique that utilizes computer algorithms and robotics to optimize construction processes, enabling precise and efficient fabrication in the architectural industry.
3. Data-driven Design - An innovative approach that leverages insights from material behavior, moisture content, and other data points to create optimized structures and products with enhanced performance and durability.
Industry Implications
1. Architecture - The integration of bio-inspired design and advanced fabrication techniques presents disruptive innovation opportunities in creating sustainable and visually striking architectural structures.
2. Construction - The adoption of digital workflows and data-driven design processes offers potential for efficient and cost-effective construction methods, improving project outcomes and reducing environmental impact.
3. Manufacturing - Implementing robotic milling setups and advanced material gluing techniques opens up possibilities for precise and customizable manufacturing processes, leading to high-quality and durable products.
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