3D-Printed Static Mixers

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ReMixers Launches 3D-Printed Static Mixer Nozzles

Edited by Debra John — April 17, 2026 — Tech
This article was written with the assistance of AI.
ReMixers introduced a new line of 3D-printed static mixer nozzles designed to combine fluids, pastes and multi-material feeds more thoroughly, featuring novel internal geometries that improve mixing efficiency. The company industrialized production after discovering that additive manufacturing could cut waste and deliver complex internal channels impractical for molding.

ReMixers scaled output using a dedicated print farm and multiple 3D printing technologies to produce millions of mixers, including two-component (2K) variants, while optimizing material use and throughput. For manufacturers, the nozzles promise more consistent blends and less discarded product, lowering cost per part and supporting flexible production runs.

The approach highlights how additive manufacturing can reframe commodity components into performance-driven, low-waste parts for industrial mixing applications.

Image Credit: MarinaGrigorivna / Shutterstock
3D-printed mixing nozzles: adoption and buying intent
Helps determine near-term interest in trying or switching to 3D-printed static mixer nozzles, and which benefits drive selection for upcoming production runs.
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When was the last time you purchased static mixer nozzles?
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For your next order, how likely are you to try 3D-printed mixer nozzles?
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Which would most influence your next nozzle purchase decision?
Trend Themes
1. Additive Manufacturing for Functional Components - A landscape where commodity parts are redesigned as performance-driven components through additive manufacturing, enabling complex internal channels impractical for molding.
2. Complex Internal Geometry Optimization - Novel internal mixer geometries that increase mixing efficiency while minimizing material use and product discard.
3. On-demand Print Farm Scaling - Distributed print-farm networks producing millions of identical and two-component nozzles to support flexible, low-inventory production runs.
Industry Implications
1. Chemical Processing - Mixing-critical chemical processes poised to benefit from more consistent blends and lower discard rates due to optimized nozzle geometries.
2. Food and Beverage Manufacturing - High-volume food mixers and fillings where precise multi-material dosing and reduced waste can improve yield and product consistency.
3. Medical Device Production - Production of single-use, multi-component medical components that require complex internal channels and strict material efficiency.
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