JuggerBot 3D introduced the H6-106, a large-format hybrid additive manufacturing system that combines pellet-fed thermoplastic extrusion with two-component thermoset resin delivery. Designed for aerospace and defence applications, the platform supports the production of larger, heat-resistant parts and tooling that require greater durability than conventional thermoplastics can provide.
Built on JuggerBot’s Tradesman platform, the H6-106 features a fully enclosed, heated chamber that helps stabilize large-format printing. The system was developed through an America Makes project supported by a $4 million Air Force Research Laboratory award and draws on the company’s work with Oak Ridge National Laboratory and Mississippi State University.
For manufacturers, the hybrid design expands the range of materials available within a single industrial AM system. By supporting both thermoplastics and thermosets, the H6-106 could enable more durable aerospace tooling and other performance-critical components.
Hybrid Material 3D Printers
JuggerBot Launched its H6-106 Hybrid System
Trend Themes
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Hybrid Additive Manufacturing — Combining thermoplastic extrusion with thermoset resin delivery creates opportunities for single-platform production of stronger, more specialized industrial parts.
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Large-format 3D Printing — Expanded build volumes support disruption in aerospace and defense tooling by enabling larger, durable components to be produced with fewer assembly steps.
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High-performance Material Printing — Heat-resistant and durability-focused material systems signal new potential for replacing conventional manufacturing processes in performance-critical applications.
Industry Implications
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Aerospace — Advanced hybrid printing platforms broaden the production possibilities for lightweight tooling, structural aids, and heat-tolerant components in demanding flight environments.
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Defense Manufacturing — Military supply chains gain new flexibility from large-format additive systems capable of producing rugged parts with specialized material properties.
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Industrial Tooling — Durable hybrid-printed tools introduce fresh possibilities for faster fabrication of molds, fixtures, and production aids that withstand harsher operating conditions.