Recycled Thermal Packaging

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Dufaylite Uses a Unique Paper Honeycomb Design for Thermal Insulation

Dufaylite, a UK-based manufacturer of honeycomb paper products, has launched thermally-insulated box liners and inserts made from recycled paper honeycomb. The company aims to offer a paper-based alternative to packaging solutions made from polystyrene and lambs wool.

The honeycomb cells create pockets of air that trap air and offer excellent thermal properties. This helps keep contents cool for up to 48 hours. The inserts are also durable, strong, and extremely rigid, ensuring full protection during transit. They can also be made to fit any box size, including Dufaylite's Envirolite honeycomb packaging boxes.

Dufaylite's Envirolite products are paper-based and fully recyclable. As they are manufactured in the UK, the company can provide bespoke solutions from size to cell thickness, ensuring a perfect fit within any box.

According to Dufaylite's managing director, Ashley Moscrop, the company believes that using single-material products like their Envirolite range will increase recycling rates across the UK and make it easier for businesses and their customers to be more sustainable. Moscrop also emphasized the company's commitment to innovation and sustainability, saying, "We create durable packaging twinned with technical excellence. Sustainability is standard for us, and we are committed to creating great products that can replace non-sustainable alternatives."
Trend Themes
1. Recycled Thermal Packaging - Use of recycled paper honeycomb as thermal insulation in packaging solutions to replace non-sustainable alternatives.
2. Bespoke Paper-based Packaging Solutions - Manufacturing of custom-made paper-based packaging solutions tailored to fit any box size, increasing recycling rates and promoting sustainability.
3. Single-material Packaging Products - Production of single-material packaging products like the Envirolite range to make it easier for businesses and their customers to be more sustainable.
Industry Implications
1. Packaging Industry - Implementation of paper honeycomb-based thermal packaging solutions to replace traditional materials like polystyrene and lambs wool, making packaging more sustainable.
2. Recycling Industry - Increased recycling rates across the UK with the use of paper-based packaging solutions like Envirolite range, reducing carbon footprint.
3. Manufacturing Industry - Opportunity for manufacturing bespoke paper-based packaging solutions with technical excellence, promoting sustainability and innovation in the industry.

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